Product Description
Advanced Saponification System for Large-Scale Soap Production with Automated Controls
The raw oil and sodium hydroxide solution are mixed into the saponification tank through a delivery pump.
The saponification tank is designed with a jacketed for heating. As the temperature rises, the grease and sodium hydroxide undergo a saponification reaction to form a soap base liquid.
The soap base liquid is heated by the vapor to evaporate some water, then drop into the drum flaker, solidifies into solid flakes, and falls into the screw granulator to form soap granules. After the soap granules enter the mixer, various required additives, flavors, pigments, etc. are added and stirred evenly, and then transported to the three-roll miller by the conveyor line for grinding.
The raw materials are further crushed and made into thin flakes, and then transported to the double outlet by the conveyor line.
The first-stage screw of the strip machine squeezes the material tightly, and the special refining head homogenizes the raw materials to make them more evenly mixed, and allows the raw materials to be further ground and refined, and then extruded by the second-stage screw into Strip extrusion. The soap bar is made into laundry soap through the cutting machine, and if it is passed through the printer, it is made into soaps of various specified shapes.
Detailed Photos
Feeding system
The feeding system consists of a frequency-controlled material pump and stainless steel pipe fittings, valves, elbows, etc. to complete the delivery of molten liquid materials into the saponification pot.
Saponificaton system
The saponification system consists of 2 saponification pots, used alternately.
Drying and granulating system
The drying and granulating system composed of tube heater, drum dryer and screw granulator.
Forming packaging
The forming packaging consists of a mixer, a three-roller grinder, a double vacuum strip machine, a dicing machine or a printer and a packaging machine.
Product Parameters
| Item |
Power |
| Mixer |
4kw |
| Three roll miller |
7.5kw |
| Vacuum duplex plodder |
30kw |
| Stamper |
3.5kw |
| Cutter |
1.5kw |
| Vacuum pump |
5.1kw |
| Conveyor |
5kw |
| Chiller |
13.3kw |
| Refrigerator |
13.3kw |
After Sales Service
Remote video service
When voice phone communication is not so efficient, for example, you are asking a number of technical questions at the same time, we can provide remote video support, our after-sales specialist will interface with experienced engineers, technology video conferencing is a more efficient way to guide you remotely.
Offline training Service
We are at your disposal to develop a training program that meet your specific requirements.
Each training program can be customized according to your needs.
The course aims at training your staff on how to intervene to ensure the proper functioning of the machine, taking into account the production's efficiency parameters as well as the respect of safety procedures.
This coaching phase helps to maintain the efficiency and high productivity level of your equipment.
We will make sure your staff have the necessary skills to operate effectively and safely, with a Final Evaluation at the end of the course. Each participant will receive a Certificate of Attendance issued by STING
E-Learning Service
We want to build a relationship based on trust and reliability with our customers, by being at your side to meet all your requirements, even after the machine purchase.
E-Learning aiming at conveying and sharing our expertise and technical knowledge.
In this way you can get the most from your equipment, run production in a safe way and optimize machine performances on the long term.
On Site Service
Our multiannual expertise and professional knowledge of the machines allows our on-site technicians to detect and understand the problem to solve it.
The troubleshooting activity may be previously carried out through phone support; if the issue cannot be solved remotely, we quickly organize an onsite intervention of STING technician to promptly fix the problem and allows the production to start again.
Spare parts Service
High quality and efficiency are the main features of our spares, that are always checked and controlled before the shipment.
We can also provide lists of critical parts adapted to the machine's model and year, that, according to our experience, we would recommend in order to avoid machine stop due to the lack of spares.
Company Profile
Founded in 2013, Sting is one of the top 10 soap equipment suppliers in China and Asia, providing a full set of production line equipment from oil treatment to molded products and post-packaging.
Sting has a 3,000-square-meter standardized factory building, with planned laboratories, parts processing, assembly and debugging and finished product display areas. Sting and its products have passed ISO9001, CE, SGS, BV and other certifications.
Sting provides high-quality equipment and services to more than 800 customers in more than 50 countries around the world, including P&G, Wings, and Novatis-Group.
Our Factory:
Our Customer:
Our Exhibition:
Certifications
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries, if we get the permission of the customer who has brought the machines from us, we can tell you their contact information, you can go to visit their factory. And you are always welcome to come to visit our company, and see the machine running in our factory, we can pick you up from the station near our city. Contact our sales people you can get video of our reference running machine
Q2: Do you provide customized service
A2: We can design the machines according your requirements, at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years.
Q3: What's your guarantee or the warranty of the quality if we buy your machines?
A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q4: How long time for installation?
A4: According your machines order, we will send one or two engineers to your plant, it will take about 10 days to 15 days.
Please feel free to contact us:
Nantong Sting Co.,Ltd
Add:
NO.259 Shibei gaoxin Road, Chongchuan District, Nantong city, Jiangsu,China
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